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How to Install Replacement Pontoon Fence Paneling – Step-by-Step Guide

How to Install Replacement Pontoon Fence Paneling

Replacing your pontoon fence paneling is a great way to restore your boat’s appearance and give it a clean, factory-fresh look. Whether your old panels are dented, scratched, or faded, these step-by-step instructions will guide you through installing your new aluminum fence paneling from RestorePontoon®.


Tools & Materials Needed

  • New pontoon fence paneling roll (from your kit)

  • Rivet gun (manual or pneumatic)

  • Electric drill with 1/8″ drill bit

  • Tin snips or metal shears

  • Tape measure

  • Flat scraper

  • Rubber mallet

  • Clamps or masking tape

  • Marker or pencil

  • Safety gloves & eye protection


Step-by-Step Installation

Read over these step-by-step suggestions to help replace your old dented or scratched aluminum paneling with our new paneling:

Step 1: Remove Existing Fence and Rails

  • Remove all fencing and rails from your pontoon deck.

Step 2: Remove Fasteners

  • Take out any screws or pop-rivets attaching the old fencing to the rails.

Step 3: Pry Open Aluminum Paneling

  • Using a flat scraper, pry open the lips that pinch the aluminum paneling to the rails.

  • Do this along the entire rail section.

Step 4: Remove Damaged Paneling

  • Using a rubber mallet, knock out the old or damaged paneling section.

Step 5 & 6: Measure and Score New Paneling

  • Measure the size of the replacement section needed.

  • Score the aluminum paneling at the correct length using a straight edge and a utility tool or metal scribe.

Step 7: Bend and Separate Aluminum

  • Place the scored piece on a sturdy edge.

  • Bend the aluminum back and forth until it breaks apart cleanly.

Step 8: Insert New Paneling

  • Slide the new aluminum paneling between the lips of the pontoon rails.

Step 9: Secure Paneling

  • Pound down the lips of the rail with a rubber mallet.

  • Apply any new pop-rivets as needed.

  • Work slowly across the panel, bending a small amount at a time to keep the panel even and smooth.

Step 10: Optional – Add Hardware & Trim

  • Install fence risers under each post to improve drainage and prevent corrosion.

  • Attach the J-trim along the bottom edge for a finished appearance.

  • Apply matching graphics included in your kit if desired.

Step 11: Inspect Your Work

  • Check that all rivets and bolts are secure.

  • Ensure panels are even, smooth, and free of wrinkles.

  • Verify graphics are aligned and bubble-free.


Tips for Best Results

  • Work slowly when bending and securing the aluminum to avoid uneven edges.

  • Always wear gloves and eye protection when cutting or bending metal.

  • Measure twice, cut once — extra care ensures a clean, professional finish.


Optional Paneling-Only Purchase

If you only need replacement paneling without the hardware or graphics, click here:
Replacement Aluminum Pontoon Paneling Only